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3- Monthly production schedule of a bicycle manufacturer company is given below
3- Monthly production schedule of a bicycle manufacturer company is given below. Week Model 1 2 3 4 B210 50 100 200 150 G210 50 100 200 150 B203 15 30 60 45 G203 15 30 45 B201 20 40 80 60 G201 20 40 80 60 60 The critical work center in the production of these bicycles is the welding center. The efficiency of this center is 95 percent and its utilization is 90 percent. The time (in hours) needed by each bike model at this center is given below: B210 G210 B203 G203 B201 G201 0.20 0.22 0.15 0.17 0.07 0.09 Suppose the work center is available 40 hours a week. Calculate the weekly capacity and load percentage of the work center and draw the weekly load profile. (25p)
Expert Solution
solution-
| TIME AVAILABLE FOR EACH MODEL IN HOURS | ||||||
| MODEL | B210 | G210 | B203 | G203 | B201 | G201 |
| Needed Hrs | 0.2 | 0.22 | 0.15 | 0.17 | 0.07 | 0.09 |
| calculation | 40 X 0.2 | 40 X 0.22 | 40 X 0.15 | 40 X 0.17 | 40 X 0.07 | 40 X 0.09 |
| Needed Hrs | 8 | 8.8 | 6 | 6.8 | 2.8 | 3.6 |
| extra hours left | 4 x 0.2 | 4 x 0.22 | 4 x 0.15 | 4 x 0.17 | 4 x 0.07 | 4 x 0.09 |
| extra hours left | 0.8 | 0.88 | 0.6 | 0.68 | 0.28 | 0.36 |
A) Weekly Capacity in hours is as under:
| MODEL | B210 | G210 | B203 | G203 | B201 | G201 |
| weekly capacity | 8 | 8.8 | 6 | 6.8 | 2.8 | 3.6 |
B) Load Percentage of the work center -
Utilization (%) = (100 * Capacity Load in Hours) / Available Capacity in Hours
= 100 * 36 / 40 = 90%
which can also be said as weekly utilisation of 90%.
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